Modbus Protocol part 4-Practical implementation

Implement Modbus Practically

USB is now commonly used to connect various kinds of devices to your computer. Before USB, devices are connected using  RS232 . An RS232 port on computers of the past would look like below figure, a simple 9-pin port.

 RS232 was designed mainly to connect modems to computers so that the latter could dial into mainframes. But soon RS232 spread to a host of different devices.

 One of the major drawbacks was that RS232 is point to point standard. In other words, all you could do is connecting one device to only one other. You could not connect one device to multiple devices to create a network of devices. In addition to this, RS232 could be used only up to a distance of about 50 feet, so transmission distance was a problem. It also was not very resistant to sources of electrical noise.

 So the RS485 electrical standard was therefore created. RS485 allows the connection of multiple devices to create a network. Up to 32 devices can be connected onto one multidrop RS485 connection. RS485 also allows transmission for up to 4000 feet and is very resistant to electrical noise. Hence it was able to overcome the problems that plagued RS232.

Modbus is a protocol, RS485 is a electrical standard. Modbus defines messaging structure used to exchange data.RS485 only defines the electrical signal levels and wiring that allow data to be transferred.

Not only RS485, Modbus can stick into many different electrical standards such as RS232,RS422,Radio signals etc.

If we consider a PLC there are

·         CPU

·         Memory

·         Communication

If we take a memory segment it has two parts Memory address and memory value.

There are memory blocks with various sizes. This size depends on the application. Size of the memory block is measured by bits.

Ø  1 bit for Discrete input (on/off)

Ø  8 bit for Analog input (eg.232 for RTD)

Ø  Below figure shows PLC with analog input.

Modbus memory areas

But what is meant by coils, inputs, input registers and holding registers?

NOTE-Modbus memory areas can be used to store data which results from various applications.

The link between inputs/outputs with related memory block is called mapping. For each product Manufacturers define how the mappings are done

Modbus request commands

* I will explain about function codes later.

Modbus block read

Consider master device needs to read two memory blocks (10050 and 10057) in its slave device (ID 21)

The Read Input Status command only allows specifying a start memory block address and then the number of memory blocks to read from that start point. So in the case of the example, It would have to configure the Modbus master to send, as before, the Read Input Status command together with the  Modbus Unit Id of 21, but it would then specify a start memory block address of  10050 and a memory block length of 8.

So when this request is sent to the slave, the slave would return data for memory addresses 10050, 10051, 10052, 10053, 10054, 10055, 10056, 10057. The master would simply extract the data from 10050 and 10057 and ignore the remaining data sent back.

Physical connection

Every single device on the same RS485 network should have the exact same settings for their port parameters

·         Baud rate

·         Number of data bits

·         Number of stop bits

·         Parity

Modbus Protocol part 3

More into Modbus message structure

Address field

Address field contains two ASCII characters or 8 bits (RTU).Also we know that the valid slave addresses are in 0-247 range decimal.

·         In the response slave puts its own address in the address field to let the master know which slave is responding.

Function filed

The function field consists of two ASCII characters (ASCII) or 8 bits (RTU).In error free response the function code is similar to receive query. But if there is some error, the most significant bit of query function code is set to 1 in the response function field.

Ø  Example

Query function code=0000 0011

Error free response function code=0000 0011

If there is an error, response function code=1000 0011.

In erroneous situation slave puts unique code in to data field which describes the error occurred.

Data field

The data field is constructed using sets of two hexadecimal digits in the range of 00 to FF hexadecimal (pair of ASCII characters or one RTU character).In query, this data field contains discrete and register addresses, the quantity of items to be handled, the count of data bytes to follow in the data field and the data to be written in to registers.

If no error occurs response data field contains the requested data else it contains unique code which describes the error.

Error checking field

How Modbus does detect errors?

Standard Modbus serial networks use two kinds of error checking.

1.      Parity checking (even or odd) can be optionally applied to each character.

2.      Frame checking (LRC or CRC) is applied to the entire message.

Both the character check and message frame check are generated in the master device and applied to the message contents before transmission. The slave device checks each character and the entire message frame during receipt.

1.      Parity Checking

Users can configure controllers for Even or Odd Parity checking, or for No Parity checking. This will determine how the parity bit will be set in each character. If either Even or Odd Parity is specified, the quantity of 1 bits will be counted in the data portion of each character (seven data bits for ASCII mode, or eight for RTU).

The parity bit will then be set to a 0 or 1 to result in an Even or Odd total of 1 bit.

2.      Frame checking

IN ASCII mode there are two ASCII characters in the error checking field. The error check characters are the result of a Longitudinal Redundancy Check (LRC) calculation that is performed on the message contents, exclusive of the beginning ‘colon’ and terminating CRLF characters.

What is LRC?

The LRC field checks the contents of the message, exclusive of the beginning ‘colon’ and ending CRLF pair. It is applied regardless of any parity check method used for the individual characters of the message. The LRC field is one byte, containing an 8–bit binary value. The LRC value is calculated by the transmitting device, which appends the LRC to the message. The receiving device calculates an LRC during receipt of the message, and compares the calculated value to the actual value it received in the LRC field. If the two values are not equal, an error results.

In RTU mode error checking field has two bytes. The error check value is the result of a Cyclical Redundancy Check calculation performed on the message contents. The CRC field is appended to the message as the last field in the message. When this is done, the low–order byte of the field is appended first, followed by the high–order byte. The CRC high–order byte is the last byte to be sent in the message.

For more details refer Modbus official site.

Modbus Protocol part 2

In this post I will try to describe about master/slave configuration, Serial interface, Query-response cycle and transmission modes in the Modbus protocol.

What is master/slave technique?

There is only one device (master) which is requesting information and there can be many devices (Modbus slaves) that can supply requested information. In standard Modbus protocol there is a master and up to 247 slave device. Also master device can send information to slave devices. Each slave device has unique address from 1 to 247.

Examples for master and slaves

·         Master devices-Monitoring panels, servers

·         Slave devices-Mainly PLCs, VSDs

As I told earlier Modbus protocol defines structure of messages transmitting between master and slaves. The message send by master to any slave is called query and the message send by slave to master is called response.

A-What kind of action should be performed by the slave device

B-Any additional data needed to perform the function

C-To validate message contents

D- What kind of action should be performed by the slave device? If any error occurred the    function code of that error will be sent

E-Collected data

F- To validate message contents.

Transmission modes

We know that queries and responses are transmitting serially. But how does information pack in those messages and how to decode them???

There are two serial transmission modes

1.      ASCII mode

2.      RTU(Remote Terminal Unit) mode

ASCII mode

Before talking about this it is helpful to know about Modbus message framing. Above both transmitting modes Modbus message is framed. In this frame the beginning point and ending points are known. This frame has 8 bits.

Now let’s move into ASCII...We know that ASCII characters are represented by Hexadecimal Numbers. It is clear that 8 bits can represent 2 hexadecimal numbers. So There are two ASCII characters in one message. In this ASCIII transmission mode the time delay between there ASCII characters can be take time up to 1 second. That is main advantage of this method. If a greater interval occurs, the receiving device assumes an error has occurred.

Coding System: Hexadecimal, ASCII characters 0–9, A–F

One hexadecimal character contained in each

ASCII character of the message

Bits per Byte: 1 start bit

7 data bits, least significant bit sent first

1 bit for even/odd parity; no bit for no parity

1 stop bit if parity is used; 2 bits if no parity

Error Check Field: Longitudinal Redundancy Check (LRC)  *This will be discussed later.

In ASCII mode, messages start with a ‘colon’ ( : ) character (ASCII 3A hex), and

End with a ‘carriage return – line feed’ (CRLF) pair (ASCII 0D and 0A hex).

RTU Mode

Each 8 bit byte in a message contains two 4 bit hexadecimal characters.

Coding System: 8–bit binary, hexadecimal 0–9, A–F

Two hexadecimal characters contained in each

8–bit field of the message

Bits per Byte: 1 start bit

8 data bits, least significant bit sent first

1 bit for even/odd parity; no bit for no parity

1 stop bit if parity is used; 2 bits if no parity

Error Check Field: Cyclical Redundancy Check (CRC) *This will be discussed later

Let’s move into RTU framing

In RTU mode messages start with a silent interval of at least 3.5 character time. The entire message is transmitted in continuous stream. The figure shows the RTU frame. One frame should transmit without having time interval of less than or equal  1.5 character time between each fields(slave address, data Error check, Function code).If this condition is not satisfied received data will be discarded.

Important – It can be seen that in RTU mode there no dedicated bits to indicate start and end of a message. That is indicated by using specific time interval (3.5 character time).Therefore RTU mode has greater character density and hence has more data throughput.

The fields in a Modbus message will be discussed in next post.

Modbus Protocol part 1

Recently i used Schneider PLC to learn ladder programming and i saw that PLC has Modbus communication.I did some research about this communication protocol and thought you also may have interest about this industrially used communication protocol.

Modbus is a serial communication protocol developed by Modicon.😮😮

Well, What is serial communication and what is a Protocol ???

                                            Serial communication is process of sending/receiving data ,one bit at a time sequentially(or in an order).This definition simply gives the definition for parallel communication,which is two or more bits at a time simultaneously along multiple channels.

Parallel vs Serial communication (From wikipedia)

                                         Communication protocol is a system of rules that is applied to communication process/system to transmit data along any communication channel.

These rules are used to define ...  

• Recovery methods. (due to Errors occur in the communication)
• Data type used in the communication.
• Address formats for data exchange.
• Flow control of data.
• Sequence control of data,Etc.

                                                     

The common language used by all Modicon devices(eg. PLC,VSD) is Modbus protocol.This protocol defines the message structure which is used to communicate between controllers,monitoring devices,Etc and therefore this is a messaging protocol.There can be seen so many protocols used in communication such as file transfer[FTP],Transmitting structured text(Hypertext)[HTTP],Etc.So now we know that Modbus is serial messaging protocol used in Modicon devices.

                                            Modbus is Application layer protocol positioned at level 7 of the OSI model.😮😮😮 Hell ! what is that ???

                                            The ISO(International Organization of Standardization)-OSI(Open System Interconnection) model is 7 layered  architecture defined for a communication system.

OSI model (from studytonight.com)

Now I will give very rough idea about the OSI model.

• The physical layer converts the digital/analog bits into electrical signal or optical signals.It defines transmission medium(Copper cables,Bluetooth.Etc).

• The Data link layer synchronizes the information which is to be transmitted over the physical layer.

• The Network layer routes the signal through different channels from one node to other and It acts as a network controller. It manages the Subnet traffic.

• The Transport layer decides if data transmission should be on parallel path or single path and the functions such as Multiplexing, Segmenting or Splitting on the data are done by this layer.

•  The Session layer manages and synchronize the conversation between two different applications.

• The Presentation layer takes care that the data is sent in such a way that the receiver will understand the information (data) and will be able to use the data.

• The Application layer is responsible for interacting with various software applications and implement  communication components for all of them. Mail services, directory services, network resource etc are services provided by application layer.

Each layer has set of defined protocols used for different applications.

                                                       So,   Modbus protocol is application layer messaging protocol which provides Client/Server communications between Modicon devices.

In the next post i will go more detail into technical side of Modbus protocol.

If you have any doubt please leave a message.Thanks.